How to Make a Laser Cut Door Hanger

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A laser cut door hanger is a creative way to add personality and functionality to any space. From hotel-style “Do Not Disturb” hangers to cute kids’ room signs and personalized laser cut wood signs, this project is simple, affordable, and fun to make with the right tools.

1. Why Make a Laser Cut Door Hanger?

Before diving into the steps, let’s look at why this project is so popular:

• Practical: Perfect for home, offices, hotels, or classrooms.
• Personalized: Add names, quotes, or icons to fit your style.
• Profitable: Many small businesses sell laser cut door signs and custom hangers online.
• Durable: Wooden hangers last longer than printed cardboard versions.
• Creative: A blank hanger is a canvas for painting, layering, and design.

Whether you’re a DIY enthusiast, a crafter building your product catalog, or just looking for a fun weekend project, this is an excellent place to start.

2. Materials and Tools You’ll Need

Here’s what you’ll need to prepare:

1. 3mm plywood sheets – lightweight and easy to cut.
2. Laser cut door hanger file – digital template (SVG, DXF, or AI).
3. LightBurn software – for preparing and managing the design.
4. OneLaser XRF – a desktop CO₂ laser engraver and cutter.
5. Glue and paint – for assembly and finishing touches.

3. How to Make a Laser Cut Calendar

Let’s walk through the process from start to finish.

Step 1: Place the Plywood Sheet on the OneLaser XRF

Start by placing your 3mm plywood sheet onto the working bed of the OneLaser XRF. Make sure it’s flat and secure.

Step 2: Import Your Design File into LightBurn

Next, open LightBurn software and import your laser cut door hanger file.

With LightBurn, you can:

• Resize the hanger to fit different doors.
• Add text, names, or logos.
• Preview cut paths before sending them to the machine.

This step is especially useful for creating personalized or themed laser cut door signs.

Step 3: Set Engraving and Cutting Parameters

Getting the settings right ensures clean results. For the OneLaser XRF cutting 3mm plywood, use:

Engraving Settings:

• Speed: 600
• Max Power: 20
• Min Power: 2

Cutting Settings:

• Speed: 15
• Max Power: 70
• Min Power: 70

These parameters give you crisp engravings and smooth cuts, perfect for detailed designs.

Step 4: Auto Focus for Accuracy

On the X Series TouchScreen, select Auto Focus to align the laser beam with the plywood surface.

Why this matters:

• Ensures sharper engraving lines.
• Produces clean cuts without overburning.
• Reduces wasted material.

Once focused, you’re ready to engrave and cut your design.

Step 5: Assemble, Glue, and Paint

After your pieces are cut, carefully remove them and prepare for finishing:

1. Assemble the Layers: If your design has multiple layers, arrange them first.
2. Glue the Parts: Apply a thin layer of wood glue and press firmly.
3. Paint and Decorate: Add color to match your theme—classic black, vibrant colors for kids’ rooms, or a rustic wood finish.

Allow the glue and paint to dry before using your new laser cut door hanger.

4. Creative Ideas for Laser Cut Door Signs

Here are a few ideas to inspire your next project:

• Hotel-Style Door Hangers: “Do Not Disturb” or “Please Clean Room” signs.
• Kids’ Room Signs: Engrave names with cute graphics like stars, animals, or superheroes.
• Office Door Signs: Add job titles or inspirational quotes.
• Holiday Themes: Christmas, Halloween, or Easter hangers that double as seasonal décor.
• Custom Business Signs: Engrave logos for boutique shops, spas, or salons.

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5. Why Use the OneLaser XRF for Door Hangers?

The OneLaser XRF is a desktop CO₂ laser engraver that combines power and precision, making it ideal for projects like laser cut wood signs and door hangers.

• Compact: Perfect for small workshops and home use.
• High Precision: Engraves detailed fonts and icons with ease.
• User-Friendly TouchScreen: Simple setup with auto focus.
• Versatile: Cuts wood, acrylic, leather, and more.
• Reliable Support: Backed by US-based engineers and a 3-year warranty.

For hobbyists and small businesses, the XRF offers the perfect balance between cost and capability.

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6. Tips for Making Professional Door Hangers

1. Mask Before Engraving: Painter’s tape reduces smoke stains and makes cleanup easier.
2. Sand Lightly: Smooth edges before painting for a clean finish.
3. Experiment with Fonts: Bold fonts are easier to read from a distance.
4. Mix Materials: Combine wood with acrylic layers for a modern look.
5. Seal the Paint: Use a clear protective coat for durability.

7. Selling Laser Cut Wood Signs and Door Hangers

Beyond being a fun DIY project, laser cut door hangers and wood signs are profitable items to sell.

• Etsy & Online Shops: Personalized home décor is in high demand.
• Local Craft Fairs: Handmade wooden signs stand out at markets.
• Corporate Orders: Branded door signs are popular for hotels, offices, and Airbnb hosts.

Because materials like plywood are inexpensive, profit margins on customized laser cut wood signs can be very strong.

Final Thoughts

Making a laser cut door hanger is a fun, practical, and creative project that anyone with a CO₂ laser can try. With just plywood, a design file, and the OneLaser XRF, you can create personalized laser cut door signs for your home, office, or business.

From simple hotel-style signs to colorful kids’ hangers, this project is highly versatile and customizable. For small business owners, it’s also a profitable product that fits perfectly into the booming market for personalized décor.

So grab your plywood, load up your design in LightBurn, and let your laser bring your custom door hanger to life.